BLOCK FOAM FOR MATTRESSES AND HUPHOLSTERY

MACHINE FOR THE PRODUCTION OF BATCH BLOCK FOAM FOR MATRESSES, UPHOLSTERY, CUSHIONS AND DIFFERENT SHAPED PRODUCTS

BRIGHI FOAM TECHNOLOGY is a division specialized in machineries for the production of FOAM blocks in discontinuous, soft or rigid, in different sizes, shapes, density and colors; this division works to give the maximum support to the producers of mattresses, sofas, cushions, automotive soft components or other kind of shaped products.

Thanks to our expertise in the field of raw materials and the partnership with the most important players in the international market, we have been able to reach the following goals:

  • develop robotic systems to automate the process in the pu-foam technology
  • improve quality and performance, reducing production costs of the foam blocks
  • supply a specialized technical service with a global network supporting all our customers
  • develop machines for the recycling and reuse of waste for a more sustainable product.

FOAMING LINES AND EQUIPMENT

 

FP4 – Machine For The Production Of Batch Block Foam For Matresses, Upholstery, Cushions And Different Shaped Products

The line is composed of a dosing head (for polyols, isocyanates, additives), tanks for products mixing, molds for the block forming and other optional devices such as handling systems, special pumps, load cells and a customized electronic system. It was designed for discontinuous block production of flexible or rigid polyurethane foam: you can manufacture blocks of different sizes, densities, shapes and colors to offer maximum flexibility.

The system comes with a touchscreen display and intuitive software to input production parameters and recipes, set up all the customer data, monitor the process real-time, check components flow, consumption and statistics.

This modular line can be designed according to customer requirements and pre-configured for future expansion when needed; with this machine is possible to reduce material management costs, lead-time and production floor space.

We can support our customers in developing the complete project: from the selection of raw materials, evaluation of additional optional devices for the machine, robotic handling systems for the foam block, selection of the best cutting solutions.


FP4 - MACHINE FOR PU-FOAM BATCH BLOCK


FP4 SILOS


Example of cut and shaped PU-foam block

 

LF-100 HIGH PRESSION FOAMING MACHINE FOR PILLOWS IN VISCO ELASTIC FOAM

This machine has been designed to manufacture pillows in visco-elastic foam, with different sizes and density. It is possible to have a different quantity of molds, depending on the requested production level. The machine is equipped with multi functions touchscreen to insert all working paramentes.


LF-100

PM-100 PUNCHING MACHINE

This machine is designed to perforate pu-foam shaped product, to offer extra ventilation. Process is simple and effective and the waste from punching can be recycled as well as filling material (pure or blended with fiber or microfiber for added comfort).


PM-100


Pillows produced by LF-100 foaming machine and PM-100 punching machine

FOAM CHIP MACHINE FCM-300

More sustainability to your production processes.

Our range of machines for recycling also include equipment for PU-FOAM shredding in different sizes, densities and productivity.

SF-100 – shredding machine for low production up to 100 kg/h

FCM-300 – shredding machine for production up to 250-300 kg/h

In terms of circular economy these machines REDUCE the quantity of waste to be disposed and get a new raw material without using additional resources such as water or chemical additives.

Your foam waste and scrap can get new life: you can create blends of products using shredded foam and other materials and use them for the production of sofa, cushions, dog bed, toys, etc…

You can recycle different kinds of foam waste (sizes and densities) and choose the dimension of the foam chips you generate: we recommend to install a filtration and dust-collecting system to make your final product even better.

These machines can be connected in line with several blending silos to create mixtures of products using the operator control board to select the composition.


FCM-300

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